6 Commits

Author SHA1 Message Date
unkinben d2be521878 feat(vault): deploy HashiCorp Vault 2.0.1 via Helm chart (5-replica HA raft) (#148)
## Summary

- Deploys HashiCorp Vault 2.0.1 using Helm chart 0.32.0 in HA raft mode (5 replicas)
- Configuration modelled on production vault: \`disable_mlock=true\`, headless-DNS retry_join for all 5 pods
- IPC_LOCK capability added via \`server.statefulSet.securityContext.container\`
- 10Gi cephrbd-fast-delete PVC per pod via \`dataStorage\`
- Gateway API: HTTPS gateway + HTTPRoute (443→vault service port 8200) at \`vault.k8s.syd1.au.unkin.net\`
- ArgoCD platform ApplicationSet updated to include vault overlay path
- Injector disabled (no agent sidecar injection needed)

## Requires

- PR #147 (artifactapi: add hashicorp/vault to docker immutable patterns) to be merged first

## Test plan

- [ ] Sandbox tested in \`sandbox-vault\`: all 5 pods Running, raft cluster forming
- [ ] After merge: ArgoCD syncs vault namespace
- [ ] Operator runs \`vault operator init\` to initialize, then unseals all 5 nodes
- [ ] Verify \`vault.k8s.syd1.au.unkin.net\` is accessible via Gateway

Reviewed-on: #148
2026-05-23 22:39:41 +10:00
unkinben 0940cc20f8 fix(traefik): listen on port 443 directly for Gateway API compatibility (#138)
## Problem

Gateway listeners with `port: 443` were rejected with `PortUnavailable: Cannot find entryPoint for Gateway: no matching entryPoint for port 443 and protocol "HTTPS"`.

Traefik matches Gateway listener ports against its internal entryPoint ports (pod-level), not the Service's `exposedPort`. The `websecure` entryPoint was configured on port `8443`, so port `443` listeners had no match.

## Fix

- `ports.websecure.port: 443` — Traefik now binds directly on 443
- `securityContext.capabilities.add: [NET_BIND_SERVICE]` — allows a non-root process to bind to privileged ports (<1024)

The Service `exposedPort` stays at `443`, so external connectivity is unchanged. All existing Gateway listeners (`port: 443`) are correct as-is.

Applies to both internal and external Traefik instances.

## Test plan

- [ ] Traefik pods restart cleanly
- [ ] `kubectl get gateway -A` shows listeners as `Programmed: True`
- [ ] `https://rancher.k8s.syd1.au.unkin.net` (already merged) is reachable

Reviewed-on: #138
2026-05-23 00:44:13 +10:00
unkinben 57c14d32c0 fix(traefik): remove invalid controllerName flag causing CrashLoopBackOff (#136)
## URGENT — Traefik pods are CrashLoopBackOff

The merged PR #135 added `--providers.kubernetesgateway.controllerName` as an `additionalArguments` entry. Traefik v3.7.0 does not support this flag and fails immediately on startup.

Old replica sets are still running (one pod each) but new pods cannot come up.

## Fix

- Remove `additionalArguments` from both `values-internal.yaml` and `values-external.yaml`
- Revert GatewayClass `controllerName` back to `traefik.io/gateway-controller` (the hardcoded Traefik default — no override mechanism exists in v3.7.0)

## After merge

GatewayClasses will remain `Unknown` until a separate solution for internal/external separation is implemented (the `labelSelector` approach needs further investigation).

Reviewed-on: #136
2026-05-22 23:58:56 +10:00
unkinben 2df359c4a9 fix(traefik): set controllerName on GatewayClasses and Traefik providers (#135)
## Problem

Both GatewayClasses (`traefik-internal`, `traefik-external`) were stuck as `Unknown`. Neither Traefik deployment had `controllerName` set in `kubernetesGateway`, so both defaulted to `traefik.io/gateway-controller` — which matched neither GatewayClass.

## Fix

- `gatewayclass-internal.yaml`: `controllerName: traefik.io/gateway-controller-internal`
- `gatewayclass-external.yaml`: `controllerName: traefik.io/gateway-controller-external`
- `values-internal.yaml`: added `controllerName: traefik.io/gateway-controller-internal`
- `values-external.yaml`: added `controllerName: traefik.io/gateway-controller-external`

## Test plan

- [ ] ArgoCD syncs traefik-system cleanly
- [ ] `kubectl get gatewayclass` shows both as `Accepted: True`

Reviewed-on: #135
2026-05-22 23:44:06 +10:00
unkinben 73c9b3f603 fix(traefik): replace invalid controllername flag with labelSelector for v3 (#125)
Remove --providers.kubernetesgateway.controllername which does not exist in
Traefik v3, update GatewayClass controllerName to the standard v3 value, and
use labelSelector on each instance's kubernetesGateway provider to differentiate
internal vs external traffic.

Reviewed-on: #125
2026-05-18 00:03:12 +10:00
unkinben 53553ddcfd feat: deploy internal/external traefik routers (#119)
deploy traefik for internal and external applications. port forwarding
from the external routers will only occur to the IP of the
traefik-external service.

- traefik-internal and traefik-external added
- each is a different deployment

Reviewed-on: #119
2026-05-17 23:44:50 +10:00